At Rogers Industries we produce an extensive range of permanent aluminium die castings. We specialise in two different methods of production to manufacture products to a very high standard and quality.

The gravity die casting method utilises various machines including horizontal, vertical and tilt pour and can produce castings which can each weigh as much as 30kgs, and can be produced from small quantities up to runs in excess of 30,000.

Alternatively, our low pressure die casting method is capable of production runs up to 100,000 in number, with a component weight of up to 12kg.

We consistently manufacture quality products with our low pressure machinery being PLC controlled. In addition, the electric furnaces (which are used for controlled melting of aluminium) maintain accurate temperatures throughout the production runs. Our production facility also has a laboratory which is fitted out with a spectrograph which allows us to continually monitor the specifications of the many different aluminium grades available.

Some of our machinery includes:

22 gravity die casting machines ranging in a vast size
4 x 1 tonne furnaces ready to run at all times.
200kw quick melt induction furnace.
3 low pressure die casting machines
 

Alloy

Element

CC401

Min

CC401

Max

CC601

Min

CC601

Max

EA401

Min

EA401

Max

 -  0.01  - - - 0.01
Bi   - 0.01   - - - 0.01
Ca  - 0.0008 - - - 0.0008
Cr   - 0.05 - - - 0.1
Cu   - 0.1 - 0.05 - 0.1
Fe  - 0.4 - 0.20 0.1 0.4
Li   - 0.01 - - - 0.01
Mg   - 0.05 0.30 0.40 - 0.1
Mn  - 0.5 - 0.05 - 0.5
Na  - 0.01 - - - 0.01
Ni  - 0.05 - - - 0.1
Pb  - 0.01 - - - 0.01
Sb  - 0.01 - - - 0.01
Si  12.2 12.4 6.5 7.5 12.8 13
Sn  - 0.05 - - - 0.05
Sr 0.04 0.04 - - - 0.01
Ti  - 0.2 - 0.20 - 0.2
V  - 0.01 - - - 0.01
Zn  - 0.1 - 0.05 - 0.1
             
 
 
 
 

We can also Powder coat, surfaces to look like copper, chrome plate, polish.

 
Our services extend to, but not limited to:
Rail
Refrigerating
Lighting
Defence
Automotive
Lawn Mowing
Trucking
Building
Electronics
Food / meat / cattle
Water / irrigation
Mining
Safety
Marine

 

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